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Precision Packing

Since 2016, Adagin Technologies has been driven with the purpose of simplifying Agricultural Technologies for all to use.

We know that you can only “manage what you can measure.” Measuring human resources efforts on farms with accuracy is an extremely challenging task. We love taking on this challenge to develop purpose-built technologies that simplify the data collection process while keeping our solutions extremely user-friendly

The outcome of our systems is accurate data and management systems that help you make informed strategic decisions and more effective and efficient with your day-to-day operations.

Our Modules

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Smart-Cut

Measure your incoming harvest in real time and trace your bins back to the harvester and orchard.

Measure your orchard’s weight with precision and accuracy while managing your harvesting workforce

  • Weigh all incoming produce in pre-cooler
  • Allocate intake to specific Orchards
  • Measure harvester output with QR-Code
  • Integrate with Adagin RFID Precision Harvesting system
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Smart-Trace 

Trace boxes back to packers station and time of packing with modern and unique QR codes

Ensure accountability by tracing produce back to the station, employee and time of packing using QR technology

  • Unique codes prevent rescans and fraud
  • Compare packed cartons vs weighed cartons per station
  • QR stickers improve reliability and accurate scans for a trustworthy system

 

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Smart-Weigh

Prevent over packing your products and measure packers output in real time

Increase profits by weighing your products with great accuracy and less waste while preventing over-packing

  • On-screen guidance for increased weight accuracy and productivity
  • Measure station waste and output in real-time
  • Log employees into a station for traceability and wages
  • Get on-screen QC feedback.
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Smart-QC

Prevent large losses due to preventative quality issues by identifying stations and workers putting your product at risk

Prevent revenue loss by proactively measuring and communicating quality problems directly to employees and stations

  • Real-time paperless QC
    Instantly flag problem stations
  • QC Feedback for workers via Smart-Weigh screen
  • Log QC issues against worker number
  • Subtract worker bonuses with QC penalties
  • Module available on Windows Tablet

Outcomes and Benefits

Hard Outcomes

  • 15% – 20% Worker Productivity increase
  • Ease of use: 1-hour training required for managers for a whole season

Soft Outcomes

  • Increase fairness by rewarding employees based on fruit count vs on cartons packed
  • Prevent unnecessary overtime by keeping workforce motivated and identifying workers that require assistance
  • Identify workers requiring retraining due to quality issues being flagged proactively on the scale’s screen
  • Uncheatable system with our QR traceability labels
  • Live, accurate data every 5s
  • More time farming, less time on paperwork

Dashboard and Hardware

Smart-QC Scale for measuring your product’s weight and flagging any Quality issues

A Simulation of the sensors and scanners that we use to scan 2 barcodes per box of fruit:

  1. Employee name
  2. Product details – for fruit count

Dashboard showing the employee names sorted by Top Third, Middle Third and bottom third along with their carton count, fruit count, QC Passes and QC Fails.

Order and Timelines

  1. Manufacturing: 2 – 3 Months
  2. Shipping: 1 -2 Months
  3. Install: 1 – 3 Days

Timeline and Payments

The timeline above is  based on general metrics

Actual timelines will differ depending on the importing of country’s harbour capacity, level of bureaucracy as well as raw material availability for manufacturing at the time of order. A more accurate timeline can be calculated when a potential order is placed by the customer

The Setup

How it Works (Simplified)

1. Weigh-in Area

  • Bins coming in from the field are weighed on our Smart-Cut module. Multiple bins can be stacked on top of each other using a forklift and the correct Nett weight will be logged.
  • The scale operator can only start logging bins once the Cultivar and orchard is selected to bring more value to the data being logged.
  • The Netto weight is allocated to the orchard from which it comes and it is optional to log the team as well using a Quick Read (QR) labels
  • The following data is logged:
    • Number of bins
    • Average weight per bin
    • Nett Weight yield per orchard
    • Balance reports
    • Number of bins and weight per bin per team
    • Number of bins that must still be processed
    • Processing speed (bins / hour)

2. Sorting and Classing

  • The sorting machine drops the fruit off at the destined / set “Drop” and conveyor belts take the fruit to the workers that fill the cartons / punnets
  • To reward the staff fairly, Adagin’s system requires 2 QR labels to be placed on the carton
    1. The employee’s code and name
    2. The product details – Cultivar and fruit count
  • The system joins the two labels and one can see the number of fruit handlings each person does during the day and not only nr of cartons packed. Fruit count serves as a better productivity measurement

3. Quality Control

  • Your quality is your main differentiator in the market. Adagin’s QC module helps you keep your reputation in check. Our QC is able to be set up with your unique criteria along with a point keeping system
  • When Quality issues arise, the QC officer is able to log the issue and allocate the correct criteria to it
  • Each problem that is logged appears as a red flag on the big screen in the packhouse against the employee’s name. It is now easy to spot any employees that might require retraining.
  • The QC station also shows the QC officer on a list which employees have not been checked to be more fair
  • When giving workers bonusses, the QC module deducts the workers bonus by the pre-set points allocated to the specific QC mistake

4. Scanning

  • Our Smart-Trace system scans each carton and allocates the carton details (Fruit count, cultivar and product type) to the correct worker using the 2 QR labels
  • After each scan the screens are update to show the latest ranking with the employees’ QC information next to it.
  • Having each carton labelled helps a lot for traceability when problems arise in the market

All of the information above can be seen in real-time on the packhouse server for a holistic view of packhouse speed, employee productivity and quality data on your employees and cultivars.

Frequently Asked Questions

Each employee places a product label next to their personal label that has a lot of information related to the product’s code. It contains Fruit Count, Nett weight, cultivar, carton type and other related information. We only display the fruit count as a productivity measure and the rest of the information is for detailed reports

No, we require the packhouse to have a “Speed up” conveyor belt before the carton’s reach the scanner in order to create a gap between the cartons. This gap is scanned with a beam and once the beam is broken, it indicates to our system that a new carton is going to be scanned. Once the beam is connected again, the system knows the transaction is closed

The system is offline compatible and no station will stop working. All the data will be sent through to the server once a connection is established again

No, because the system only expects 2 labels per carton, cheating it by placing 2 name labels on the carton for example will just remove the first label’s details and replace it with the second label. The carton will also stand out from the others on the pallet by having too much labels and it will have the employee’s details on it, so everyone will know who tried to cheat the system


Yes, all our dashboards can be exported to excel to be used for internal calculations

Yes, we do the full packhouse service each year for your packhouse. With the service, we also check your network, server, database, update to the latest standard software while calibrating your scales and providing you with a calibration certificate

Yes, we provide all customers that have an internet connection to their server with remote support by logging in remotely. We also provide remote training

Yes, there is a small module built in that allows your employees to verify the weight of each scale. The system also automatically generates a verification report that shows the date and station that was verified to prove that it has been done

Yes, we encourage you to use if for as many as possible products and commodities to extend the usage of the scales, as long as the packing process is similar, it will be able to do it.

Yes, we regularly update our software if it results in a better customer experience

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